Jig Saw Blades for Plywood: What to Look For Complete Guide

Are you trying to cut a perfect piece of plywood? Do you know what jigsaw blade to use? Don’t worry, we’ve got all the information you need right here.

From types of blades to the right speed, this guide will help you make the perfect cut. Let’s get started!


If you’re looking for the best jig saw blades to use on plywood, there are a few things to consider. Different types of blades are suited for different materials, and it’s important to know which type of blade will work best with your project. This guide will explain what features you should look for when selecting a jig saw blade that’s right for plywood, how cutting direction affects the type of cut, and what types of blades are available for job applications. With the right information and knowledge in hand, you can make sure that you select just the right blade for any type of plywood project.

In this guide we will discuss:

  1. Introduction
  2. Different Types of Jig Saw Blades

III. Blade Shapes and Sizes

  1. Accessories & Tips

Explanation of the importance of using the right jigsaw blade for plywood

Due to the layered construction of plywood, using the right jigsaw blade is vital to achieving a clean cut. The problem is that most people don’t know what type of blade they need and often end up with one that isn’t suitable for the job they are doing. This guide will explain what you should look for when selecting a jigsaw blade to use on plywood, as well as the different types available and how to use them correctly.

First, it’s important to understand the different types of jigsaw blades used for cutting plywood. Regular-tooth blades are good for rough cuts and faster cutting on softwoods such as pine or spruce, but will leave a rougher finish on harder woods such as oak or beech. For better results on these harder woods, high quality fine-toothed blades specifically designed for woodworking applications should be used. These blades have narrower yet sharper teeth which leave a cleaner finish but can take longer in terms of cutting time due to their precision. When cutting very thick or dense material, big tooth blades are the best option since they create larger gullets that can quickly remove more material per stroke and help reduce heat build-up in the cut area.

No matter which type of blade you choose, it’s important to make sure that it fits your saw properly and that its teeth are kept sharp and free of pitch build-up at all times. Keeping your blades properly maintained ensures better performance when making fine cuts with accuracy and precision through multiple layers of heavy plywood material. If you’re not sure what type of blade is right for a particular job, consult with an experienced professional who can help you identify the best tool for your unique application needs.

Overview of the content of the guide

This guide is intended to help you identify the ideal type of jigsaw blade for cutting plywood according to your needs. It will review key factors to consider when choosing a blade, including the teeth design, material composition and size. We’ll also discuss the most popular blades currently available on the market and provide tips on how to properly use them.

We’ll start by discussing how to assess the quality of a blade in terms of its sharpness, flexibility and strength. We’ll then explain in detail what type of tooth design is best for cutting plywood with precision and without splintering. After that, we’ll compare several steel-made blades alongside those made from carbide, high-speed steel (HSS) and titanium-coated materials – all in regard to their durability and performance characteristics when used on plywood.

Finally, we’ll review several commonly used jigsaw blade sizes (ranging from 30 teeth per inch up to 160 teeth per inch) so that you can make an informed decision based on your specific project requirements. Armed with this information, you should be able make an educated choice next time you need a jigsaw blade for plying woodworking projects.

Types of Jigsaw Blades

Jigsaw blades are available in a variety of types made for specific purposes and materials. The various types often have different design features and tooth patterns that allow for superior performance on specific materials. The following is a comprehensive guide to the types of blades you will come across as you shop for the right jigsaw blade for cutting plywood.

T HSS Blades: High-Speed Steel Blades are full-size blades made from heat-treated steel alloy, used primarily on softer woods such as pine or poplar, although they can be used on harder woods under very careful guidance. They usually feature large teeth with narrow gullets in between them. These provide excellent cutting performance but can limit maneuverability due to their size and shape.

U Shank Blades: These are smaller blades with U-shaped shanks that fit quickly and easily into most jigsaws. U Shank Blades come with a variety of tooth configurations ranging from coarse to fine, allowing for more control over your cuts. They provide slightly less control than HSS blades but can be far easier to use when it comes to manipulating wood in tight spaces or closely following intricate patterns.

Spiral Tungsten Carbide Tipped (TCT) Blades: These high-grade jigsaw blades employ cobalt steel tips for maximum durability when cutting all types of wood, including the hardest natural plywood species like birch or maple. While they may cost more than other blade types, these durable tools can last up to 30 times longer than standard HSS blades and retain a sharp edge even after numerous uses on tough materials like laminated plywood boards or chipboard sheets, making them well worth the investment if you’re looking for long term performance and consistent results.

T-Shank Blades

T-shank jig saw blades are the most common type of jig saw blade and are designed for use in jigsaws with a T-slot, which is found in virtually all modern electric jigsaws. These blades provide superior grip and power transfer, helping you make more accurate cuts with better control. T-shank blades come in a variety of different thicknesses and lengths, but tend to fall somewhere between 3″ (75 mm) and 6″ (150 mm) long.

When choosing a blade for cutting plywood, consider the following factors:

Blade thickness – The thicker the blade, the more durable it will be but also the slower you will cut. Thicker blades are generally used for heavy duty woodworking projects or hard woods, while thinner blades offer faster cutting on lighter materials like plywood or particle board.

Tooth size – Blades come with different sized teeth, typically referred to as coarse (4-6 tpi), medium (8 tpi), or fine (10-12 tpi). Coarse blades are better suited for rough surfaces and rapid material removal while finer blades create smoother surfaces with greater detail. For most plywood applications medium or fine teeth should be sufficient.

Material type – Blades made specifically for laminated materials like plywood contain hardened teeth that can slice through many layers of laminated veneer without damaging them or creating rougher surfaces typical of standard metal cutting blades. If your project requires perfect edges opt for specialized laminate or veneer cutting blades.

U-Shank Blades

U-shank blades, also known as U-shanked blades, are commonly used to cut plywood but can also be used for cutting a variety of other materials. These have an improved design over traditional jig saw blades and offer greater flexibility when working with materials of varying thickness. U-shank blades tend to vibrate less than other models, resulting in smoother cuts. They come in two categories: universal fit and T-shanks.

Universal fit U-shank blades are compatible with almost any jigsaw that uses a standard jigsaw blade clamping system. These versatile blades provide excellent accuracy and quality since the blade is locked tightly at both ends, making them well suited for cutting detailed shapes or intricate curves.

T-Shank are perhaps the most popular type of U-shank blade when cutting plywood specifically because they retain rigidity better than other types of shanks during use. The shape forces the blade itself to stay more firm which helps keep quality exactly where it needs to be on cuts involving plywood where detail is important while slightly thicker material like medium density fiberboard is also able to be cut by this design easily as well.

Jigsaw Blades | CRAFTSMAN

Specialty Blades

Certain jigsaw blades are made specifically for certain materials or applications. For example, scroll saw blades are a type of jigsaw blade that features very fine teeth that make tight curves in wood, plastic and other materials. If you’re looking to cut foam board, there are specialty blades designed specifically for these kinds of materials as well.

For plywood, there are several specialty blades you may want to consider depending on the kind of cuts you’d like to make:

  • High-Carbon Steel Plywood Blades – These blades feature fine teeth and can be used to make precise cuts.
  • Multi- Purpose Blades –If you need a thinner blade than the basic high carbon steel blade, a multi-purpose blade is a great option. It can also be used in combination with other accessories such as guide strips, mufflers or sanders.
  • Combo Plywood Blades – This type of blade combines two different tooth profiles on one blade making it perfect for tackling tougher and thicker plywoods.
  • Taper Ground Blade – The taper ground blade has tapered teeth that become more aggressive and deeper towards the toe which helps chip away hard material easily. This makes it an ideal choice for cutting thicker plywoods that require more power up front.

Jigsaw Blade Materials

When selecting jigsaw blades for cutting plywood, it’s important to understand the range of materials used in blade production. Blades are usually constructed of either high carbon steel (HCS) or high-speed steel (HSS). Each material has distinct characteristics that make it suitable for a particular type of application and affect the performance of the blade.

High Carbon Steel: This is a traditional material type and is generally used in lower cost, general purpose blades. HCS blades are typically softer than HSS blades, so they won’t stay sharp as long and will require more frequent sharpening. In addition, HCS blades will heat up more quickly during sawing because they dissipate heat more slowly than HSS and provide less resistance when cutting through solid materials, such as plywood.

High-Speed Steel: Although somewhat pricier than carbon steel alternatives, blades made from HSS stay sharper longer and produce cleaner cuts due to their greater hardness and wear resistance. These factors allow these types of jigsaw blades to endure longer periods of cutting difficult or dense materials like plywood while still remaining durable. Furthermore, this extended longevity makes them an ideal choice if you’re sawing everyday or long amounts of woodworking projects at once which require consistent performance from your blade.

High-Speed Steel Blades

High-Speed Steel blades are designed for cutting wood and other materials. These blades are the most popular type of blades used in jigsaws. They are capable of making clean, smooth cuts in plywood, providing superior control in delicate cutouts and intricate shapes.

High-Speed Steel blades offer a longer life than other types, as they can tolerate far more heat when cutting. These blades last longer than Carbon Steel blades, but they also cost more. They are available in a wide variety of sizes and shapes to fit different jig saws and applications.

When purchasing High-Speed Steel Blades for plywood projects, choose ones with at least 10 teeth per inch (TPI) for best results and longevity.

Bi-Metal Blades

Bi-metal jig saw blades are incredibly common and often the go-to choice for people when cutting plywood. This is because bi-metal blades tend to be more affordable and are a great blend of both value and performance for most applications. Bi-metal blades are made using two different types of steel—high speed steel (HSS) and cobalt HSS—which allows them to last longer, cut faster, and resist heat better than traditional HSS blades. They usually feature 8 percent cobalt alloy with variable tooth counts ranging from 14 to 24 per inch, making them highly versatile. When it comes to plywood, they’re ideal for cutting thick boards with softer edges. However, they will still work well on pre-finished boards with slightly harder edges and thin sheets of plywood as well.

When selecting bi-metal blades for plywood, you should look for tungsten carbide tips or higher grade materials (ex. 9% cobalt) as these will last longer and stand up against the hard wood that is common in plywood panels. Additionally, you should pay attention to other special features like a thicker blade core or special geometry that can improve cutting performance in hardwoods or metals like aluminum or titanium alloys.

Carbide-Tipped Blades

Carbide-tipped jigsaw blades are the most advanced type of jigsaw blades available. Designed specifically for cutting hard and tough material such as plywood, these blades have an incredibly sturdy design that makes them suitable for a variety of applications. Even though these blades tend to be more expensive than standard steel or bi-metal blades, they are worth the extra cost due to their superior performance and durability.

Most carbide-tipped jigsaw blades feature a special combination of steel with tungsten carbide swaged onto it. The special combination of these two materials gives these blades a cutting edge that is both strong and sharp at the same time. Additionally, the steel component helps to hold the blade steady while its cutting while the carbide mining point provides abrasion resistance and better heat dissipation during use. The tip angle is also designed to reduce clogging when cutting through plywood.

Overall, carbide-tipped jigsaw blades represent one of the best choices if you plan on making many cuts in tough materials like plywood boards. Not only do they have superior performance, but they are also resistant to wear and therefore should last much longer than other blade types as well. Just keep in mind that although these high performing sawblades tend to be more expensive than others, it will all be worth it once you can appreciate their added durability over extended periods of use!

BOSCH jigsaw blades in Plywood Laminate and Softwood - Bob The Tool Man - YouTube


Finding the right jigsaw blade for your plywood project is an important step to ensure quality results. The type of blade, the teeth, and the materials chosen all make a difference in how cleanly and easily your blade cuts into the plywood. Matter of fact, having a proper selection of blades can not only accomplish different projects with ease but also save you money in the long run.

To help you make that decision, be sure to do your research and identify what type of cutting you need to get done. Once you’ve identified what type of cutting is needed, select blades accordingly by taking into consideration their tooth count and geometry as these are two factors that determine how cleanly and smooth a jigsaw cuts into wood or any other material used in projects. Doing so will allow you to better understand each blade’s purpose, select those that are best suited to your project’s needs, while also avoiding costly mistakes due to incorrect pairing with wrong materials.


What kind of jigsaw blade do you use to cut plywood?

A fine-toothed jigsaw blade with at least 10-12 teeth per inch is recommended for cutting plywood.

How do I know what jigsaw blade to use?

The type of material you are cutting and the thickness of the material will determine what jigsaw blade to use. Refer to the packaging or manufacturer’s recommendations for guidance.

Is a jigsaw good for cutting plywood?

Yes, a jigsaw can be a good tool for cutting plywood, especially for making curved or intricate cuts.

How do you cut plywood cleanly with a jigsaw?

To cut plywood cleanly with a jigsaw, use a fine-toothed blade, secure the plywood to a stable surface, and use a slow and steady cutting motion.

How do you cut plywood without it splintering with a jigsaw?

To avoid splintering when cutting plywood with a jigsaw, use a fine-toothed blade, apply masking tape to the cutting line, and cut slowly and carefully.

What color jigsaw blade for wood?

Typically, jigsaw blades for wood are color-coded in blue.

How can you tell if a jigsaw blade is wood or metal?

The packaging or labeling on the blade should indicate whether it is designed for wood or metal cutting. In addition, wood blades usually have finer teeth compared to metal blades.

What should I look for in a saw blade?

When selecting a saw blade, consider the material you will be cutting, the type of cut you need, the thickness of the material, and the saw’s horsepower and RPM.

How thick plywood can a jigsaw cut?

A jigsaw can cut plywood up to 3/4 inch thick, depending on the blade and the power of the tool.

How do you cut plywood smoothly?

To cut plywood smoothly, use a fine-toothed blade, clamp the plywood to a stable surface, use a slow and steady cutting motion, and avoid forcing the blade through the material.

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